
Mackpro
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Everything posted by Mackpro
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2003 Mack CX 613 wastegate derate issues
Mackpro replied to Walkyrie_Engineering's question in Mack Truck Q & A
Everything on the CCRS 460 has to be perfect to keep it from over boosting and causing the dreaded 4-5 code and derate. Even being a new turbo it could still not be calibrated correctly and over boosting. -
This issue is as only for the ASET AC engine that came in the CXN and CHN trucks and also the oddball 2004 year only CX and CH truck. Your truck ( ETECH, CCRS and ASET AI style engines) air compressor air supply is on the pressure/turbo boost side of the intake system which is good .
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2004 MR688 transmission output speed 4-1
Mackpro replied to Ryanp's topic in Electrical, Electronics and Lighting
You can pop the plastic cover off the circuit board pretty easy on the VECU. The 1999 and up RD’s had problems with the VECU mounted with the connectors facing straight up . The windshields would leak water into the VECU since it was facing up . Took several of the VECU apart to dry and possibly save them -
2004 MR688 transmission output speed 4-1
Mackpro replied to Ryanp's topic in Electrical, Electronics and Lighting
That top wiring diagram looks to be for a manual transmission with the 2 wires going from the road speed sensor all the way to the Mack VECU Vehicle electronic control unit . And of course the bottom diagram is on the Allison side . I think ( and I’m only 60 percent sure) that when the VECU is programmed for use with Allison trans it disregards the normal road speed inputs and looks for the info over the J1939 data link from the Allison ECM . -
Lol, If I had my own personal truck, I would not have any auto transmission/M-drive. However being in fleet maintenance and not having to deal with the issues of the Mack T310 we we’re having, we can focus more on regular services, brakes and tires. I really miss shifting the Fuller super 10 transmissions.
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The common rail engines camshaft is just a hollow tube with lobes heated up and dropped on the tube . And they did away with the vibration damper on the back of the camshaft. Make it a lot lighter to change. All of our common rail trucks have been great , all of ours have had the EPRV delete , fuel rail pressure sensor/harness upgrade done and that helped a lot. We also switched to the M-drive trans and that cut our maintenance issues by 30%. No more clutch adjustments, synchro replacements , PTO to trans leaks stopped.
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Mack service bulletin SB-221-029 was specifically for the 4-5 code troubleshooting. Service bulletin SB-214-017 is more on the design and function of the CCRS 460 turbo. I’m not able to find online links for either .
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There is a service bulletin on the “4-5 code CCRS “ I’ll try to find a link to it. In the US this waste gated turbo set up was only on the 460 HP CCRS engines, right before the ASET series engines came out . It was an on going battle to keep the boost pressure in the right specs to prevent under boost or even worse over boost that de-rated the engine. We downgraded several trucks to 427 Hp to get away from this nightmare. My favorite truck of all time was the 2002 axle forward CH 427 CCRS with a Fuller super 10
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Also if your DOC ( where the exhaust goes into your DPF assembly) is face plugged , it will never get hot enough to burn the soot to ash in the filter. Look up “ face plug DOC”
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What kind of laptop program do you have ? Can you view regen temps? During the regen your T2 ( middle DPF sensor) should be at least 880 degrees 3/4 way through the regen . A sticking EGR valve can cause the DPF filter to clog fast. There are test for this if you have the tech tool program. Make sure the ports are clean under the EGR diff sensor. A rubber tipped blow gun hooked to a air compressor works good. But I have had them so clogged I had to use a drill bit to get through the soot
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What was the fault code and what sensor did you buy ?
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2009 MACK GU813 Excessive Black smoke/ plugged DPF in 3 days
Mackpro replied to Wasteman1's topic in Engine and Transmission
The DRV valve set up is only used to help heat up the exhaust for a regen. They dropped this feature around 2011 when the figured out how to increase exhaust temp by manipulating the injector timing. No EGR flow during regen is the norm . -
2009 MACK GU813 Excessive Black smoke/ plugged DPF in 3 days
Mackpro replied to Wasteman1's topic in Engine and Transmission
https://static.nhtsa.gov/odi/tsbs/2014/SB-10083342-6903.pdf EGR diff sensor bulletin -
2009 MACK GU813 Excessive Black smoke/ plugged DPF in 3 days
Mackpro replied to Wasteman1's topic in Engine and Transmission
Being it a 2009. There has been at least 2 ( possible 3) EGR valve updates . More importantly there has been many EGR Diff pressure sensor/venturie updates. If the EGR diff sensor ports are clogged then the engine ecm sees no flow even though there is flow. The engine ecm then commands the EGR valve to open more to try to get flow , this over soots the DPF -
2019 MRU MP7 Stuck VGT?
Mackpro replied to Christian Wagner's topic in Modern Mack Truck General Discussion
https://www.macktrucks.com/parts-and-services/support/body-builders/manuals/heavy-duty/. Lots of good information in this link here but I swear at one time they had info on how to set up the parameters to run a driveline pump for the concrete pumpers and what possible derates there could be . -
2019 MRU MP7 Stuck VGT?
Mackpro replied to Christian Wagner's topic in Modern Mack Truck General Discussion
At this point I wonder if it’s programing done by the bed company (Putz) as a safety feature and limiting RPM due to something going on with the bed ( transfer case temp) ? The Mack Body Builder online manual has lots of free info on possible parameter settings for theses types of Installz. I’ll link the page soon -
I believe on your year RD, the oil pressure guage is mechanical ( braided line coming off filter stand going into cab / back of guage) . The engine ECM could care less about the guage , its looking at the signal coming from the oil pressure sensor. Without at diagnostic reader of some sorts ( JPro , tech tool or the old VMAC 3 program) you can’t see what oil psi the engine ECM is seeing even though your guage reads good. Most trucks your year were only set to shut down on low oil pressure or high water temp. But the low coolant level shut down could also be turned on as well .
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Tilt and telescopic steering wheel
Mackpro replied to Concrete cowboy's topic in Modern Mack Truck General Discussion
The first few years of Mack putting the MP engine in their trucks, you better remember every recall, service bulletin and product improvement campaign because you we’re gonna use them several times a day ! Lol. I saved every email mack ever sent out since 2005 , they were good about sending out info to the service technicians . That slowly trickled to a stop by around 2014 -
Tilt and telescopic steering wheel
Mackpro replied to Concrete cowboy's topic in Modern Mack Truck General Discussion
https://www.trwaftermarket.com/globalassets/na/trucksteering---literature/steeringcolumns-lit/steeringcolumns-sp/col_192.pdf -
Tilt and telescopic steering wheel
Mackpro replied to Concrete cowboy's topic in Modern Mack Truck General Discussion
Here is the recall information and how to adjust the column, most of the time the gas cylinder goes bad and won’t push the locking arm hard enough, -
Someone could have put a used dash cluster in the truck. The milage stays with the dash cluster. On the newer trucks ( I think 2013 and up) the other ECM’s also log and save the miles. But only what’s in the dash cluster is displayed. Tech Tool can be used to see if the ECM all have matching VIN numbers is see if it has been changed
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The cam gear sensor sometimes needs shims on it to get it set right , there is a tool to measure if or how many shims are needed. Also did you the cam gear timing tool with the little rod / pointer that goes in the hole in the block ? It’s easy to get a tooth off without the tool . https://www.freedomracing.com/j-44514-b-engine-timing-kit.html?___store=default&gclid=Cj0KCQjw06OTBhC_ARIsAAU1yOVcfK5KSfGydFWvQMI0R_gYML4GjYXgKC3CxHeBBHVSP3olEk9UnRYaAgcTEALw_wcB
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Sadly , the reman ETECH engines will be painted MP red as the Mack re-man center cannot get the grey paint . I would not have believed it but I saw the bulletin myself.
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