As someone who was a mechanic. I can look at something and say "that isn't strong enough" but can't tell why and when it would fail. Not an engineer. However I was always surprised by the skinny little driveshaft on a truck that have 21500 GVW. When you add in the O/D in the main transmission, I just knew I wouldn't be re tubing the driveshaft back to stock size. Both my K-7's have the stock drivetrain.
When I started researching it I found something interesting. There are many "charts" on the internet listing critical speed for drivelines, most aimed at racers. (afterall, most would think the OEM did their homework). When I found Spicer's calculator on the net, it show much more conservative values for max driveline speed. I think the difference is between "all day everyday" usage and racing. There was also something listed that I hadn't heard of "half true critical speed" which was safe to pass through, but to be avoided as cruise speed as a 1/2 harmonic can be troublesome.
So I am ending up with a much larger shaft (but aprox the same length). The U joints on my shaft now were obsolete by the end of the K's run (late 40's) and although mine are still ok, it is not possible to find replacements. If a new shaft is going in, new yokes for available joints only makes sense.