scott421 Posted December 11, 2011 Share Posted December 11, 2011 I need to replace a headliner in the R Model and wondering if anyone else has experience doing this.The vinyl seems to be fine (not sure if it can be re-used though), but the cardboard backing is sagging from a water leak. Have done some research and finding people using ABS plastic sheet to form headliners from scratch in old pick-up trks.Any suggestions or ideas would be greatly appreciated.Thanks,Scott Quote Link to comment https://www.bigmacktrucks.com/topic/22053-r-model-headliner-replacement/ Share on other sites More sharing options...
umodelnut Posted December 11, 2011 Share Posted December 11, 2011 in my headliner in my u model when i took it out there was insulation between the cab and the headliner. dont know if that will help vinny Quote Link to comment https://www.bigmacktrucks.com/topic/22053-r-model-headliner-replacement/#findComment-93630 Share on other sites More sharing options...
pmolitor Posted December 11, 2011 Share Posted December 11, 2011 I have the same problem. Ill let you know when I get the new cab as all my interior has to be transplanted. Quote Link to comment https://www.bigmacktrucks.com/topic/22053-r-model-headliner-replacement/#findComment-93665 Share on other sites More sharing options...
Rob Posted December 11, 2011 Share Posted December 11, 2011 The "cardboard" backing you refer to is called either "oilboard", or "cowl board". It is available in many different levels of quality, and thickness. If one is careful you can separate the foam, or polyester filler that is glued to the backside of the vinyl, and then the board, but most times the vinyl is deformed from age and will not look correct when reapplied.ABS sheeting is available from a good many suppliers but can get expensive. This will need to be formed with heat and this is where it gets tricky. Using a heat gun I've seen a lot of guys physically burn the surface of the plastic before it will be softened enough to form. This can destroy the finished product. It also needs to be retained in postition until is hardens to not move.I have saved, and repaired a single piece plastic headliner from an R model to use to pattern a mould and reproduce these things, but haven't had time to move forward with the project.Rob Quote Plodding along with no job nor practical application for my existence, but still trying to fix what's broke. Link to comment https://www.bigmacktrucks.com/topic/22053-r-model-headliner-replacement/#findComment-93668 Share on other sites More sharing options...
jaysm35a2 Posted December 11, 2011 Share Posted December 11, 2011 Guess im a lucky guy with a new headliner in my U when I got it. Quote Link to comment https://www.bigmacktrucks.com/topic/22053-r-model-headliner-replacement/#findComment-93675 Share on other sites More sharing options...
umodelnut Posted December 11, 2011 Share Posted December 11, 2011 Guess im a lucky guy with a new headliner in my U when I got it.we have to use the head liner in the new cab we are putting on because the one in the junk cab has holes in it from speakers. but the radio does work...LOL Quote Link to comment https://www.bigmacktrucks.com/topic/22053-r-model-headliner-replacement/#findComment-93678 Share on other sites More sharing options...
cf685f Posted December 12, 2011 Share Posted December 12, 2011 (edited) Mine fell out due to water leaks from the light bar, siren, horns, etc. I went to Lowes Home Improvement and got a 4x8 sheet of the food grade white vinyl used on kitchen walls. Cut it and it looks great. Easy to clean with a wet rag. I will have to get photo for you. Edited December 12, 2011 by cf685f Quote Link to comment https://www.bigmacktrucks.com/topic/22053-r-model-headliner-replacement/#findComment-93751 Share on other sites More sharing options...
jaysm35a2 Posted December 12, 2011 Share Posted December 12, 2011 I use a Ipod on longer trips Vinny. , Jay Quote Link to comment https://www.bigmacktrucks.com/topic/22053-r-model-headliner-replacement/#findComment-93755 Share on other sites More sharing options...
umodelnut Posted December 12, 2011 Share Posted December 12, 2011 I cannot hear the radio when I'm drivin my truck and I might not even be able to hear my iPod on full blast with headphones!!!! Quote Link to comment https://www.bigmacktrucks.com/topic/22053-r-model-headliner-replacement/#findComment-93760 Share on other sites More sharing options...
scott421 Posted December 13, 2011 Author Share Posted December 13, 2011 Thanks for the feedback.I'm hoping I'll be able to remove and re-use the original material so the color matches the rest of the interior. I don't think the vinyl is too stretched or deformed, but that might change by the time I get done removing it. Checked on the plastic, and like Rob already said, it is quite pricey. Will look for the board and go from there.Hopefully things will go well and have some pics to share.Thanks,Scott Quote Link to comment https://www.bigmacktrucks.com/topic/22053-r-model-headliner-replacement/#findComment-93969 Share on other sites More sharing options...
scott421 Posted December 25, 2011 Author Share Posted December 25, 2011 I did remove the vinyl w/ the foam intact. Also found cowl board. So, will see if I can make something out of it. Quote Link to comment https://www.bigmacktrucks.com/topic/22053-r-model-headliner-replacement/#findComment-95321 Share on other sites More sharing options...
Rob Posted December 25, 2011 Share Posted December 25, 2011 I did remove the vinyl w/ the foam intact. Also found cowl board. So, will see if I can make something out of it.You did better than most.To reinstall use vinyl top adhesive from an auto parts store paint vendor, the more expensive product by 3M "Super Trim Adhesive", or as I do, "yella snot" for rubber roof installs on a house. These products will take the heat generated in the cab during the summer months. Regular contact cement will not.Rob Quote Plodding along with no job nor practical application for my existence, but still trying to fix what's broke. Link to comment https://www.bigmacktrucks.com/topic/22053-r-model-headliner-replacement/#findComment-95329 Share on other sites More sharing options...
burnstransport Posted June 10, 2012 Share Posted June 10, 2012 I did remove the vinyl w/ the foam intact. Also found cowl board. So, will see if I can make something out of it.Where did you find the cowl board and what was the price? Quote Link to comment https://www.bigmacktrucks.com/topic/22053-r-model-headliner-replacement/#findComment-123203 Share on other sites More sharing options...
j hancock Posted June 10, 2012 Share Posted June 10, 2012 Where did you find the cowl board and what was the price?Restoration Specialties has the product. About $25.00 a sheet plus shipping.814-467-9842http://restorationspecialties.com/Jim Quote JimIt doesn't cost anything to pay attention. Link to comment https://www.bigmacktrucks.com/topic/22053-r-model-headliner-replacement/#findComment-123223 Share on other sites More sharing options...
scott421 Posted June 10, 2012 Author Share Posted June 10, 2012 I bought it through a local auto interior shop. It was $25 a sheet.Scott Quote Link to comment https://www.bigmacktrucks.com/topic/22053-r-model-headliner-replacement/#findComment-123229 Share on other sites More sharing options...
thomastractorsvc Posted June 14, 2012 Share Posted June 14, 2012 I bought 3 sheets at National Fabric Co Inc 901 S 7th St Kansas City, KS 66105 (913) 281-1833 had all diffrent flavors mine were 39 x 65 was $7 per sheet waterproof Also dug in the rements and came up with enough material to do the head liner and seats, total for everything was just under $50. Quote Robert"I reject your reality and substitute my own." Link to comment https://www.bigmacktrucks.com/topic/22053-r-model-headliner-replacement/#findComment-123993 Share on other sites More sharing options...
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