Davedownunder Posted January 30, 2015 Share Posted January 30, 2015 It has been suggested to me that I look into the Fass Air Separation System for Macks. Has anyone any experience with these?Their website states some great things but would like to know if anyone has actually tried one of these and would they pass on some comments. http://www.pittsburghpower.com/product_info.php?products_id=264 Quote Link to comment https://www.bigmacktrucks.com/topic/38671-fass-fuel-systems/ Share on other sites More sharing options...
mrsmackpaul Posted January 30, 2015 Share Posted January 30, 2015 never heard of such a thing I guess $600.00 isnt a lot of coin to blow if its crap ? Quote Link to comment https://www.bigmacktrucks.com/topic/38671-fass-fuel-systems/#findComment-276659 Share on other sites More sharing options...
other dog Posted January 30, 2015 Share Posted January 30, 2015 Pittsburgh Power has some good products, and they seem to know what they're talking about.A good friend of mine runs a Pittsburgh Power Box on a 475 Cat and loves it, he hauls lumber from the family sawmill to upstate New York and New Jersey. He's usually over gross on weight and says it makes his W900L KW a pleasure to drive. I don't know if he has the FASS or not, but i'll ask him.I knew another guy that rebuilt his own engine with Pittsburgh Power parts. It was a 315 Cummins originally, in a W900 daycab. He used to haul pulp wood to Covington with us. None of our company trucks with 500hp. N14s could keep up with him on the mountain. He was an excellent mechanic, I always said he could put a Cummins engine together in the dark, but I don't know if he had the FASS system either and he's no longer with us to ask. Quote Producer of poorly photo-chopped pictures since 1999. Link to comment https://www.bigmacktrucks.com/topic/38671-fass-fuel-systems/#findComment-276660 Share on other sites More sharing options...
BGarofalo Posted January 30, 2015 Share Posted January 30, 2015 I'm actually a dealer for FASS pumps at my shop. Im going to be putting one on my E9 powered CL real soon. You really aren't going to see any fuel mileage difference or increased power on a stock engine (unless your factory lift pump is weak). Once you turn your key on its sending fuel to the motor so starting can be easier. I have only ever had one comeback for a failure and that was due to a fried electric motor and it was warrantied no problem. They make a good product and its made in the USA too! Quote Link to comment https://www.bigmacktrucks.com/topic/38671-fass-fuel-systems/#findComment-276686 Share on other sites More sharing options...
farmer52 Posted January 30, 2015 Share Posted January 30, 2015 I agree with the above, very unlikely to improve fuel mileage. There is no magic fuel mileage solution other than higher BTU fuel and/or removal of fuel injector deposits. Quote Ken PRR Country and Charter member of the "Mack Pack" Link to comment https://www.bigmacktrucks.com/topic/38671-fass-fuel-systems/#findComment-276689 Share on other sites More sharing options...
Back In Black Pulling Posted January 30, 2015 Share Posted January 30, 2015 Have one on my truck , only run it when i pull or show off . With the bigger plungers in pump i run out of fuel with out it on. Quote Link to comment https://www.bigmacktrucks.com/topic/38671-fass-fuel-systems/#findComment-276720 Share on other sites More sharing options...
Swishy Posted January 30, 2015 Share Posted January 30, 2015 Unless U got a problemme dun believe in fixn stuff th@ aint brokeIf u got an unreliable fuel supply ...like pump n out of dirty drums etcwhy botherthe biggest problem wiff fuel supply is a build up of water (Condensation) in tanksbest to try n keep the tanks near full n dun get in the habit of runn n on MTn the existing fuel filters do fine AZ IZQ:? Have U drained off the water @ D bottom of your fuel tanks L8lee ??there B only so much power u can get from a gallon of juiceJist me 2 cents worth tax FREE todaycya§wishy Quote Link to comment https://www.bigmacktrucks.com/topic/38671-fass-fuel-systems/#findComment-276721 Share on other sites More sharing options...
Davedownunder Posted January 31, 2015 Author Share Posted January 31, 2015 Thanks for your insight guys. My inquiry on this product is related to the problem I have starting my E7400 Mechanical in the morning as in the tread I have also running here in "Engine and Transmission" forum called E7 400 Mechanical - Won't start in morning without priming The saga thickens ..................... Quote Link to comment https://www.bigmacktrucks.com/topic/38671-fass-fuel-systems/#findComment-276774 Share on other sites More sharing options...
mrsmackpaul Posted January 31, 2015 Share Posted January 31, 2015 mate if your engine runs fine and holds prime when running but looses prime when it is turned off the problem is not in the supply of fuel to the pump the simple fact that it runs fine should tell you that It only leaves one other spot for air to enter the return line when it syphones fuel back when not running !!so the problem is in the return line to the tank or the tube inside the tank has a crack in it you can put all the non return valves in the delivery line you like it wont make any difference this do dah aint gunna fix it either you gotta fix the problem not the symptom I can draw picture to explain whats happening if you like Paulps Im not trying to be a smart ass if I am coming across that way I apologise Paul 2 Quote Link to comment https://www.bigmacktrucks.com/topic/38671-fass-fuel-systems/#findComment-276789 Share on other sites More sharing options...
brutus998 Posted January 31, 2015 Share Posted January 31, 2015 I run them too. Definitely worth it. For a work truck I would go with a fass 150 or lower. Think of it this way the fass pump will make sure your pump has the supply of fuel and it won't over fuel you as your pump will only take what it needs. Quote Link to comment https://www.bigmacktrucks.com/topic/38671-fass-fuel-systems/#findComment-276811 Share on other sites More sharing options...
ws721 Posted January 31, 2015 Share Posted January 31, 2015 We have a few FASS fuel systems here and love em. What im reading here seems a little misleading. The FASS system is not designed to replace your transfer pump. The main "goal" is to remove air from the fuel system. And to better filter it. I have one on my N14 and im here to tell you it makes a difference! I gained .06 mpg BUT more importantly the engine starts better, idles smoother, and the best part is I gained 3lbs of boost. The first yr or so I had wiring trouble with the system. Walking up to the truck I could tell if it was working or not just by sound of the engine. Ill tell ya a story that happened down in Fl 1 night. Coming up Hwy 27 From Lake Wales, Fl going to Ocala There are traffic lights. It was late at night and I was running with a WAlly world truck. He took me at 3 lights. Something was wrong cuz that aint suppose to happen!! I could tell when shifting. The engine wasn't responding as usual. Pull over fix the wiring get the FASS system working caught to Wally world around Haines city and put him in his place! You will notice a difference. Your engine will appreciate it. 2 Quote Remember if it's got a hood it's no good! Link to comment https://www.bigmacktrucks.com/topic/38671-fass-fuel-systems/#findComment-276814 Share on other sites More sharing options...
other dog Posted January 31, 2015 Share Posted January 31, 2015 My friend called back yesterday, he didn't know anything first hand because he didn't have it on his truck. He did say that he had heard good things about it and he would like to give it a try if he had the extra money. Quote Producer of poorly photo-chopped pictures since 1999. Link to comment https://www.bigmacktrucks.com/topic/38671-fass-fuel-systems/#findComment-276827 Share on other sites More sharing options...
Davedownunder Posted January 31, 2015 Author Share Posted January 31, 2015 Paul (Mrsmackpaul)A diagram of your explanation would be appreciated. Thanks Dave Quote Link to comment https://www.bigmacktrucks.com/topic/38671-fass-fuel-systems/#findComment-276856 Share on other sites More sharing options...
mrsmackpaul Posted February 1, 2015 Share Posted February 1, 2015 Davethis the way I under stand it but as always I could be wrong First pic is with motor running as you can see the fuel comes from the tank thru the primary filter then to the lift pump the it goes to the secondary filter to the injector pump through the the motor uses what it needs whats not used goes out thru a Tee to the puff limiter and air start if fitted are supplied under pressure and the left over fuel returns to the tanknow when the motor is off (second pic) the fuel siphons back down to the tank and it is meant to drain back thru the lift pump and siphons the fuel up from the tank thru the return line as the return line reach's to the bottom of the tank thru a tube inside the tank now what is most likely happening is there is a slite leak in the return system somewhere most likely thru a fuel line or perhaps thru the air start puff limiter but one thing I think for certain is it is in the return side of the fuel systemThe fact it runs fine eliminates the supply side of things as all you have looked at is the supply of fuel and it all checks out it has to be the return I have learnt this by going down the same path as you it wasnt till someone explained it like this that I fixed the problem mate I hope all this waffle helps and one thing to remember tens of thousands of these trucks run fin every day with out any fancy fuel supply system seeya and good luck Paulremember its a Mack enjoy the ride hey Dave what part of this wide brown land are you at brother ? 2 Quote Link to comment https://www.bigmacktrucks.com/topic/38671-fass-fuel-systems/#findComment-276929 Share on other sites More sharing options...
1MACK1 Posted February 1, 2015 Share Posted February 1, 2015 Hey Paul Just read your post very simple and informative Hope this helps Dave fix his problem and I for one will note this for further reference Karl Quote Link to comment https://www.bigmacktrucks.com/topic/38671-fass-fuel-systems/#findComment-276930 Share on other sites More sharing options...
Davedownunder Posted February 2, 2015 Author Share Posted February 2, 2015 Paul - Thanks for the diagrams. The differences I have are 1. The pump is a full Bosch not an Ambac therefore there is no Puff Limiter 2. I have an air start which I put a tap on before the lubricator too eliminate any possible leaks here. It made no difference. I had this problem on a previous V8.3. There is no tube in the tank for the return line. Fuel just goes into the tank through an elbow and splashes into the tank. I have taken the return line off the pressure relief value on the pump overnight and placed a funnel and cup underneath - nothing was captured - I assume from this that nothing was leaking or draining back through the pressure relief valve back to the tank. In what your saying, I don't know if it will suck back through the pressure relief value back into the pump in the opposite direction. Though this direction may need more investigation. Maybe I could put a one way valve (I have here) in that line to stop any possible sucking of air back through the pressure relief valve. Working today the truck was stopped for 2.5 hours and it wouldn't fire without priming. It is Pissssssssssssssing me off. DAVE Quote Link to comment https://www.bigmacktrucks.com/topic/38671-fass-fuel-systems/#findComment-277090 Share on other sites More sharing options...
mrsmackpaul Posted February 2, 2015 Share Posted February 2, 2015 Ok Dave all I know is this is fairly standard across all diesel motors as to taking the return line off the pressure relief valve you wont catch an fuel there because the fuel is running back down the supply line to the tank so it will be trying to suck fuel in perhaps you could screw the return line into the bottom of the tank for a few days and see what happens or maybe remove it and put it in a bucket of fuel when you stop to see if it then starts ok you would have to remove it with the motor running but I think that missing bit of line in the tank might hint towards a possible problem good luckPaul Quote Link to comment https://www.bigmacktrucks.com/topic/38671-fass-fuel-systems/#findComment-277129 Share on other sites More sharing options...
rsb502 Posted February 8, 2015 Share Posted February 8, 2015 Paul my return on the rw doesn't have a dip tube either. I've fixed this issue before and its been either supply check valves at the filter base, hole rubbed in a fuel line or cracked dip tube in the tank. Don't know without seeing the truck but there are plenty of good guesses on this thread for sure. Quote "Any Society that would give up a little LIBERTY to gain a little SECURITY will Deserve Neither and LOSE BOTH" -Benjamin Franklin"If your gonna be STUPID, you gotta be TOUGH" "You cant always get what you want, but if you try sometimes you get what you need" Link to comment https://www.bigmacktrucks.com/topic/38671-fass-fuel-systems/#findComment-278059 Share on other sites More sharing options...
Davedownunder Posted February 12, 2015 Author Share Posted February 12, 2015 Hey guys good news ....On the advise of another pump man I put a non-return valve in the line between the green filter and the fuel pump. It has started with no problems for 2 mornings now. Fingers crossed this is the solution. Thanks for all input and advise. DAVE Quote Link to comment https://www.bigmacktrucks.com/topic/38671-fass-fuel-systems/#findComment-278686 Share on other sites More sharing options...
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