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Doing routine service on unit, filled fuel filters up prior to install. Gave it a few pumps on the manual pump prior to cranking. It ran for about it ran for about 5-7 minutes while i was greasing fittings. started to sputter and died out, fuel filter rand dry. refilled and pumped some more, havent been able to get it to start since.  called local mack shop, shop foreman said on these 164s the only thing you can do is keep pumping the manual pump and that the owners manual states at least 100 pumps from the manual pump to get it reprimed.... needless to say, ive pumped it well over 100 times and im still not turning over.   Any other suggestions?

1 hour ago, confusedmech93 said:

Doing routine service on unit, filled fuel filters up prior to install. Gave it a few pumps on the manual pump prior to cranking. It ran for about it ran for about 5-7 minutes while i was greasing fittings. started to sputter and died out, fuel filter rand dry. refilled and pumped some more, havent been able to get it to start since.  called local mack shop, shop foreman said on these 164s the only thing you can do is keep pumping the manual pump and that the owners manual states at least 100 pumps from the manual pump to get it reprimed.... needless to say, ive pumped it well over 100 times and im still not turning over.   Any other suggestions?

Yup its Sad that The big V in All there Wisdom Have not installed a Electric fuel pump! Instead of that medieval dinky chainsaw primer to the dollar store HPCR!

On the Mack common rail engines , they have done away with the fuel pressure relief valve . So any leak or issue makes them hard to start. Does it have the 2 spin on fuel filters or one spin on and  the Davco filter? If 2 spin on filters, remove the rear filter and look at the bottom of the filter stand. You will see a orange rubber flapper with a metal spring wire holding it closed. See if any debris or trash is holding it open. A Phillips screwdriver can remove the flapper for a better look . Clean it out . This is where the fuel comes in from the tanks and seems to get trash stuck in there . 

I have also had to loosen the rear filter and remove fuel tank cap abs stick a blow gun in the tank and stuck rags around blowgun and shoot air into the tank till fuel started coming out at filter stand then tighten filter. Make sure your using the correct filter also. The fuel filters for the common rail is different and all the early MP engines. Mack only approves certain aftermarket fuel filters to work 

  • 2 weeks later...

The first few years of the common rail the removed the fuel pressure sensor from the filter stand. Only way you could view it was by looking at the AHI  fuel pressure sensor ( all in the filter stand now). Finally Mack/Volvo gave in and started putting a fuel pressure sensor back on the filter stand. I also thought if the EPRV had not already been deleted, what would happen is the EPRV was stuck open? 

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