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2010 Mack CXU with MP7 fuel issue after replacing housing


Chase1210

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Hi all,  I have a 2010 CXU with an MP7.  I replaced the fuel filter housing and now I can not get the truck to fire.  I've tried all the things you would normally do.  Now I'm convinced I may have a line messed up or a banjo bolt.  I noticed as I was putting in back together that 1 of the bigger sized banjo bolts is bigger than the others.  It has same threads but is a bit longer than the others.  Does anyone know which line the bigger bolt goes go? I've attached a diagram of where each line goes and this is not how my lines are routed.  Does anyone know if there is a different diagram with the routing different than this?  Everything was original when I took it apart.   When I pump the hand pump, it will get hard after 15-20 pumps but then after trying to start the prime seems to go away, that is why I feel like a line may be wrong. Maybe someone could post some pictures of there housing and lines so I can compare to how I have them?  Thanks

mp7 fuel.png

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I didn't have a VIN for a 2010 CXU with an MP7, but this is from a Granite of the same year with an MP7. Number 10 down there is an overflow valve on the return side, I don't remember if that can cause your issue or not. We never reuse these seals, but we are a dealership, so take that as you will. 

image.png.96487622b67f0befb40c4fa032859793.png

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25 minutes ago, The Heinz said:

I didn't have a VIN for a 2010 CXU with an MP7, but this is from a Granite of the same year with an MP7. Number 10 down there is an overflow valve on the return side, I don't remember if that can cause your issue or not. We never reuse these seals, but we are a dealership, so take that as you will. 

image.png.96487622b67f0befb40c4fa032859793.png

Thank you! That looks more like what I've got.  Now...

(3) Tank to ECU.

(17) ECU to filter housing

(12) Return from head to filter housing

(4) and (8) to and from filter housing to pump, but which is which?

 

My vin # is 1M1AW02Y1AM011833 if that helps?

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It certainly helps! #4 should be the return to the pump, Impact describes it as "FUEL FILTER BRKT-FUEL PUMP," while #8 should be the feed line from pump to filter, described as "FUEL PUMP-MAIN FILTER." 

Both of those banjo bolts use the same washer, Mack #20852765. The overflow valve according to your VIN is #21458307 should you need it. 

Sorry for the late reply, I'm now a Front Counter Salesman, so I am much, much busier than before. I've already had the privilege to order and quote parts for several older Macks, including an 80's DM. 

Edited by The Heinz
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1 hour ago, The Heinz said:

It certainly helps! #4 should be the return to the pump, Impact describes it as "FUEL FILTER BRKT-FUEL PUMP," while #8 should be the feed line from pump to filter, described as "FUEL PUMP-MAIN FILTER." 

Both of those banjo bolts use the same washer, Mack #20852765. The overflow valve according to your VIN is #21458307 should you need it. 

Sorry for the late reply, I'm now a Front Counter Salesman, so I am much, much busier than before. I've already had the privilege to order and quote parts for several older Macks, including an 80's DM. 

I really appreciate it.  Hopefully I can get it sorted out in the morning.  I may have some more questions for you! Thank you!!

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13 hours ago, Chase1210 said:

I really appreciate it.  Hopefully I can get it sorted out in the morning.  I may have some more questions for you! Thank you!!

Heinz you the man! Your definitely out pace us on that newer stuff! just keep your ears open and listen to the guys who are having the miss fortune of working on the stuff You'll learn lots! The fuel system on these is a bit of a dogs breakfast! the hokey little hand primer and all the check balls are a pain! These turds needed to have put an electric primer  pump on these would have elevated a few problems ! I Could go on and on but I won't ! I've said it before !  These engines have a good foundation However some of the dumbass addons are frustrating!

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15 hours ago, The Heinz said:

It certainly helps! #4 should be the return to the pump, Impact describes it as "FUEL FILTER BRKT-FUEL PUMP," while #8 should be the feed line from pump to filter, described as "FUEL PUMP-MAIN FILTER." 

Both of those banjo bolts use the same washer, Mack #20852765. The overflow valve according to your VIN is #21458307 should you need it. 

Sorry for the late reply, I'm now a Front Counter Salesman, so I am much, much busier than before. I've already had the privilege to order and quote parts for several older Macks, including an 80's DM. 

what position on the housing should the overflow valve be in? i can not get this thing to run.  i have good fuel flow from the tank when i pressurize it , but truck will not stay running and hand primer loses its pressure after every attempt to start 

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If I'm not mistaken, the overflow valve screws into the head as the return-to-FF Housing side. This is me guessing as I haven't worked much on this particular setup, but could the overflow valve stick open and allow the fuel to drain back earlier than needed (Someone smart please help me out!) 

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Are you sure you got the lines in the right spot on the transfer pump! ??? I'm not a guru either on this !  that said its got to be something simple !  Is the fuel pump putting out ??? What was your original issue before you changed the housing??

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Noted! I guess that valve does make a difference. Joey, fjh, and the others will have better answers for the lack of boost, but I know the CAC hot pipe (passenger's side) has a bad tendency to leak there, requires replacing the two blue boots and all four clamps. Could also be something in the EGR system causing a boost leak too, 

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