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Have 07 Ai 427 that the boost drops off when pulling hard loaded. Boost will be 30+ and fall back to 20-22 then will come back and fall out again. No change in rpm’s just boost psi. Boost Does not drop out when empty even when accelerating hard. No lights or codes coming on when boost drops. Truck has 148,000 original miles 13 speed and 4.17 rears. Any help be appreciated on what might be going on? 

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Do you hear the sound of air rushing through a leak ? Im curios about a boost leak that opens when pressure is up. What type of turbo do you have and does it have a waste gate? 

Had a very similar problem with a 2005 CV713 AI engine. Boost would build up great for a few seconds and then drop back to what felt like 3/4 throttle. Replaced injectors, adjusted valves , replace muffler, pressure tested intake system,  check fan clutch for staying on, check parameters such as tire size and gear ratio in ECM. Engine ECM was at step 10 and VECU was at Step 12B. All looked perfect. Come to find out there are different versions of the Step 12B program and there was a Step 10A  update on the engine ECM that was not visible from the dealership side. Tech support set up a different version of the Step 12 B and an updated engine ECM software. Installed the updates and ran %100 better and held boost at the 30 psi under a load all the time. Hopefully you can find a dealership that will do the updates 

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On 4/9/2025 at 9:22 AM, Mackpro said:

Had a very similar problem with a 2005 CV713 AI engine. Boost would build up great for a few seconds and then drop back to what felt like 3/4 throttle. Replaced injectors, adjusted valves , replace muffler, pressure tested intake system,  check fan clutch for staying on, check parameters such as tire size and gear ratio in ECM. Engine ECM was at step 10 and VECU was at Step 12B. All looked perfect. Come to find out there are different versions of the Step 12B program and there was a Step 10A  update on the engine ECM that was not visible from the dealership side. Tech support set up a different version of the Step 12 B and an updated engine ECM software. Installed the updates and ran %100 better and held boost at the 30 psi under a load all the time. Hopefully you can find a dealership that will do the updates 

Hope so truck has been at mack dealer for 7 days. Not finding anything yet. No code on mack computer, good fuel psi, no boost leak. All parameters are set goof. Boost only drops out in last 2 gears on high side. Mack computer shows nothing else dropping out but boost. Will drop out for 20/30 seconds then come back. Hopefully they get it figured out. Im scratching my head. 

4.17 gears with a AI engine is awful high gears unless your running short 22.5 lo-pro tires.  The AI engine dump truck guys here run 4.42  gears with full size 22,5 tires or 24.5  low-pro or full size 24.5 tires.  The favorite seems to be 4.74 rear gears with 24.5 full size tires. This keeps the RPM’s in the narrow torque/HP band of the AI engine. 

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